ETFE Insulated Singles

Wire Wrap Twisted Pair or Triads

Military Grade Cable

Wire Wrap and Medical Applications

Electronic Hook-Up Miniature Leads

Applications

Marmon Aerospace & Defense, a division of Marmon Wire & Cable, Inc., through its Albert H Surprenant™ acquisition over twenty years ago, has earned the reputation as one of the world's leading manufacturers of ETFE insulated singles and twisted pairs or triads for wire wrap, power supply markets.

Wire wrapping continues to be used as the method of wiring back panels and test fixtures for printed circuit boards. ETFE, a copolymer of ethylene and tetrafluoretheylene is a high temperature resin with a balance of properties. It offers superior mechanical properties, excellent chemical resistance, a melting point of 500 F (260C) and a nearly unvarying dielectric constant of 2.6 with changing frequencies and temperature. Due to these characteristics ETFE insulated wire continues to be used in this industry.

The medical thermistor wire market has used this product for years in the fabrication of sensors for temperature measurement applications. This construction offers economical, stable, highly accurate temperature monitoring primarily for neonatal skin and incubators.

These insulated wires are available in gauge sizes 22 to 32, in single conductor, twisted pair or triad constructions, and may be ordered to a variety of UL or CSA listings, as well as conforming to SAE AS81822/13.


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Cable Specifications


Conductor No. of
Conductors
Part Numbers
AWG Diameter
Inch
UL 1516 UL 1523 SAE AS81822/13
30 .010 1 U1516-30SO-X U1523-30SO-X 81822/13-30SO-X
30 .010 2 U1516-30SO-2-X U1523-30SO-2-X -
30 .010 3 U1516-30SO-3-X U1523-30SO-3-X -
28 .0126 1 U1516-28SO-X U1523-28SO-X 81822/13-28SO-X
28 .0126 2 U1516-28SO-2-X U1523-28SO-2-X -
28 .0126 3 U1516-28SO-3-X U1523-28SO-2-X -
26 .0159 1 U1516-26SO-X U1523-26SO-X 81822/13-26SO-X
26 .0159 2 U1516-26SO-2-X U1523-26SO-2-X -
26 .0159 3 U1516-26SO-3-X U1523-26SO-3-X -
24 .0201 1 U1516-24SO-X U1523-24SO-X 81882/13-24SO-X
24 .0201 2 U1516-24SO-2-X U1523-24SO-2-X -
24 .0201 3 U1516-24SO-3-X U1523-24SO-3-X -
22 .0253 1 U1516-22SO-X U1523-22SO-X 818822/13-22SO-X
22 .0253 2 U1516-22SO-2-X U1523-22SO-2-X -
22 .0253 3 U1516-22SO-3-X U1523-22SO-3-X -

X = color. (Available colors: Black, Brown, Red, Orange, Yellow, Green, Blue, Violet, Gray and White)
The above part numbers represent the more popular constructions. Other designs are available upon request.


UL Style 1516 105°C, Voltage not specified, 4 mil minimum average wall, 3 mil minimum at
any point, silver plated copper conductor or other conductor per UL.
Conductor Nom. Diameter
Inch
Weight
lbs/kft
Standard Put Up
ft
AWG Diameter
Inch
30 .0100 .0195 .460 20000
28 .0126 .0220 .670 15000
26 .0159 .0255 .990 12000
24 .0201 .0300 1.490 8000
22 .0253 .0350 2.260 6000

UL Style 1523 105°C, Voltage not specified, 5 mil minimum average wall, 4 mil minimum at
any point, silver plated copper conductor or other conductor per UL.
Conductor Nom. Diameter
Inch
Weight
lbs/kft
Standard Put Up
ft
AWG Diameter
Inch
30 .0100 .0210 .500 18000
28 .0126 .0240 .720 13000
26 .0159 .0270 1.040 9000
24 .0201 .0310 1.540 7000
22 .0253 .0360 2.320 5000

SAE AS81822/13 150°C, 300 Volts, silver plated oxygen free conductor (type B) also available with silver plated copper (type A) or silver plated alloy (type C)
Conductor Nom. Diameter
Inch
Weight
lbs/kft
Standard Put Up
ft
AWG Diameter
Inch
30 .0100 .0195 .460 20000
28 .0126 .0265 .800 11000
26 .0159 .0295 1.120 9000
24 .0201 .0340 1.650 7000
22 .0253 .0390 2.450 5000

Other UL Styles Available: UL 1508, UL 1513, UL 1517, UL 1586, UL 1609
CSA Grades Available: ETFE (150 Volts), ETFE (300 Volts)
Conductors Available: Silver Plated or Tin Plated ETP Copper; Silver Plated or Tin Plated OFHC Copper; Silver Plated Alloy 135

Insulation Properties
Characteristics Value Characteristics Value
Flammability V-0 Hardness Durometer Shore D 75
Tensile Strength @ Yield 23.9°C (psi) 6000 Flexural Modulus @ 23.9°C (psi) 200 x 103
Elongation @ break (%) 100-300 Water Absorption (%) .03
Dielectric Constant @ 60 Cycle 2.60 Service Temperature 135°C - 150°C

All products are manufactured to meet RoHS compliance. For exceptions, please contact our sales department at 1-866-303-9473.

PVDF and ETFE
Wire Wrap
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Marmon Aerospace & Defense, LLC
680 Hayward Street
Manchester NH 03103
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