PVDF Insulated Singles

Wire Wrap Twisted Pair or Triads

Military Grade Cable

Wire Wrap and Medical Applications

Electronic Hook-Up Miniature Leads


Applications

Marmon Aerospace & Defense ®, a division of Marmon Wire & Cable, Inc. has earned the reputation as one of the world's leading manufacturers of PVDF insulated singles and twisted pairs or triads for wire wrap, power supplies and medical markets.

Wire wrapping continues to be used as the method of wiring back panels, power supply and test fixtures for the printed circuit board market. PVDF has good high dielectric strength and excellent mechanical properties over a broad range of temperatures, thus allowing for a thin wall insulation. Its cut through resistance is far superior to PVC and is a pure and clean polymer unlike PVC. It exhibits very low weight loss when exposed to high vacuum.

In addition itis resistant to a wide variety of chemicals, including most inorganic acids, bases, alcohols, halogenated solvents, organic acids, aliphatic and aromatic hydrocarbons.

The medical thermistor wire market has used this product for years in the fabrication of sensors for temperature measurement applications. This construction offers economical, stable, highly accurate temperature monitoring primarily for neonatal skin and incubators.

These insulated wires are available in gauge sizes 22 to 32, in single conductor, twisted pair or triad constructions, and may be ordered to a variety of UL or CSA listings, as well as conforming to SAE AS81822/3.


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Cable Specifications


Conductor No. of
Conductors
Part Numbers
AWG Diameter
Inch
UL 1423 UL 1422 SAE AS81822/3
30 .010 1 U1423-30SO-X U1422-30SO-X 81822/03-30SO-X
30 .010 2 U1423-30SO-2-X U1422-30SO-2-X -
30 .010 3 U1423-30SO-3-X U1422-30SO-3-X -
28 .0126 1 U1424-28SO-X U1422-28SO-X 81822/03-28SO-X
28 .0126 2 U1423-28SO-2-X U1422-28SO-2-X -
28 .0126 3 U1423-28SO-3-X U1422-28SO-2-X -
26 .0159 1 U1423-26SO-X U1422-26SO-X 81822/03-26SO-X
26 .0159 2 U1423-26SO-2-X U1422-26SO-2-X -
26 .0159 3 U1423-26SO-3-X U1422-26SO-3-X -
24 .0201 1 U1423-24SO-X U1422-24SO-X 81882/03-24SO-X
24 .0201 2 U1423-24SO-2-X U1422-24SO-2-X -
24 .0201 3 U1423-24-SO-3-X U1422-24SO-3-X -
22 .0253 1 U1423-22SO-X U1422-22SO-X 818822/03-22SO-X
22 .0253 2 U1423-22SO-2-X U1422-22SO-2-X -
22 .0253 3 U1423-22SO-3-X U1422-22SO-3-X -

X = color. (Available colors: Black, Brown, Red, Orange, Yellow, Green, Blue, Violet, Gray and White)
The above part numbers represent the more popular constructions. Other designs are available upon request.


UL Style 1423 105°C, Voltage not Specified, 4 mil minimum average wall, 3 mil minimum at
any point, silver plated copper conductor or other conductor per UL.
Conductor Nom. Diameter
Inch
Weight
lbs/kft
Standard Put Up
ft
AWG Diameter
Inch
30 .0100 .0195 .470 20000
28 .0126 .0230 .710 15000
26 .0159 .0260 1.020 11000
24 .0201 .0300 1.520 9000
22 .0253 .0350 2.290 6000

UL Style 1422 105°C, Voltage not Specified, 5 mil minimum average wall, 4 mil minimum at
any point, silver plated copper conductor or other conductor per UL.
Conductor Nom. Diameter
Inch
Weight
lbs/kft
Standard Put Up
ft
AWG Diameter
Inch
30 .0100 .0210 .510 18000
28 .0126 .0240 .730 13000
26 .0159 .0270 1.050 9000
24 .0201 .0310 1.550 7000
22 .0253 .0360 2.340 5000

SAE AS81822/3 135°C, 300 Volts, silver plated oxygen free conductor (type B) also available with silver plated copper (type A) or silver plated alloy (type C)
Conductor Nom. Diameter
Inch
Weight
lbs/kft
Standard Put Up
ft
AWG Diameter
Inch
30 .0100 .0195 .470 20000
28 .0126 .0265 .810 11000
26 .0159 .0295 1.140 9000
24 .0201 .0340 1.680 7000
22 .0253 .0390 2.470 5000

Other UL Styles Available: UL 1327, UL 1426, UL 1612
CSA Grades Available: PVF2 (150 Volts), PVF2 (300 Volts)
Conductors Available: Silver Plated or Tin Plated ETP Copper; Silver Plated or Tin Plated OFHC Copper; Silver Plated Alloy 135

Insulation Properties
Characteristics Value Characteristics Value
Flammability V-0 Hardness Durometer Shore D 75-80
Tensile Strength @ Yield 23.9°C (psi) 5200 Flexural Modulus @ 23.9°C (psi) 156-260 x 103
Elongation @ break (%) 50-250 Water Absorption (%) .04
Dielectric Constant @ 60 Cycle 8.40 Service Temperature 135°C

All products are manufactured to meet RoHS compliance. For exceptions, please contact our sales department at 1-866-303-9473.

PVDF and ETFE
Wire Wrap
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Marmon Aerospace & Defense, LLC
680 Hayward Street
Manchester NH 03103
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