DEFENSE-Link® Supporting Ruggedized Connectivity

Copper Data Series

Copper Data Series Data Transfer Rates: Up to 10 gigabits
Physical:
  • Superior EMI / RFI Protection
  • Enhanced Flex-Life
  • Light Weight & Flexible
  • Excellent Scrape, Abrasion, and Dynamic Cut-through
Environmental:
  • REACH & RoHS Compliant
  • MIL-STD-810H
  • FAR 25.853
  • Airbus ABD0031
  • Boeing Smoke & Toxicity
Additional:
  • Supports SWaP-C & C5ISR Initiatives
  • Reduces Assembly Time
  • Fits Standard Connectors

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Design Benefits

Conductor: Bare or Plated Copper and Alloy (See Table III)
Insulation: Aerospace-Grade Fluoropolymer, HDPE for LSZH only
Drain Wire: Matched Appropriately When Required
Binder: Low Density Fluoropolymer Tape or Equivalent
Shield: Material 1: Foil Tape, Material 2: Braid 85% min (See Table IV)
Jacket: Pressure or Tube Extrusion Available
Operating Temperature: Fluoropolymer -65°C to 200°C, Cablethane® -55°C to +90°C, Cableprene® -55°C to +90°C, Modified XLPO -20°C to +80°C

DEFENSE-LINK Part Number Builder

DL - USB3.1A - 28 E . 24 E TC T 2 0
COMMUNCIATION TYPE (Table I) USB Use Only USB Use Only USB Use Only
DATA AWG SIZE
DATA STRAND COUNT (Table II)
POWER AWG SIZE [USB ONLY]* Leave Blank for Non-USB Constructions
POWER STRAND COUNT (Table II) [USB ONLY]* Leave Blank for Non-USB Constructions
CONDUCTOR MATERIAL (Table III)
BRAID SHIELD MATERIAL (Table IV)
JACKET MATERIAL (Table V)
JACKET COLOR (Table VI)

Table I: Communication Type

Code Type
Q CAT 5e (DataQuad)
CAT5e CAT 5e (UTP)
CAT6 CAT 6 (UTP)
CAT6A CAT 6A (UTP)
CAT6AS CAT 6A (STP)
USB2G USB 2.0 On-The-Go (OTG)
USB2 USB 2.0
USB3.1A USB 3.1A

Table II: Stranding

Code Count
B 7-Strand
E 19-Strand

Table III: Conductor

Code Material
TC Tin Plated Copper
SA Silver Plated Alloy
SC Silver Plated Copper
BC Bare Copper

Table IV: Braid Shield

Code Material
T Tin Plated Copper
M Silver Plated Alloy
S Silver Plated Copper
N Nickel Plated Copper

Table V: Jacket

Code Material
1 Modified FEP
2 Modified ETFE
3 Cablethane® (Polyurethane)
4 Cableprene® (Neoprene)
5 Cablethane® LSZH**
6 Modified LSZH XLPO**
**LSZH and XLPO Jackets requires HDPE Insulation

Table VI: Jacket Color

Code Color
0 Black
6 Blue
9 White
Other colors available upon request

Notes:
  1. Cable will be marked with “DEFENSE-LINK®, Part Number, CAGE Code”.
  2. Detailed drawing will be offered to confirm design selection.

Questions About Military & Mil Spec Cables?

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Marmon Aerospace & Defense, LLC
680 Hayward Street
Manchester, NH  03103
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