SurpreFlex™ Ultra-Flexible Power Distribution
AD961 Series
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Conductor: Soft annealed Tin or Nickel plated copper, high-strand count. Insulation: Extruded Ultra-Flexible Polysiloxane Rubber Blocking: 260°C Heat Aging: 260°C for 7 hours Cold Bend: -60°C Tensile Strength: 1000 psi min Covering Elongation: 300% min Flammability: 30s (max) 3" (max); No flaming of tissue paper Fluid Immersion: In accordance to MIL-STD-810G Adhesion: Compatible with adhesives per MIL-A-46146, Group 1 or 2, Type 1 Halogen Content: Halogen-Free Shrinkage: .125" max at 260°C Smoke: 260°C RoHS Compliant: Yes  Download pdf of this page
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ApplicationsSurpreFlex™ cables are designed specifically for Armored Vehicle applications where ultra-flexibility, cold weather durability, and chemical resistance are required. |
Cable Specifications
Part Identification Number (PIN)
The part numbers shall be of the following form:
AD961-(Voltage Rating)(Conductor Material)(AWG Size)-(Color)
Example: AD961-2NC-0 Surpreflex™, 3500V, Nickel Copper, 8AWG, Black
Table I: Part Number Identification Builder
| AD961- | 2 | N | C | -0 |
| Supreflex™ | Voltage | Conductor Type | AWG | Black |
| Options | 2=3500Vac (.093" Wall) 3=3000Vac (.060" Wall) |
N=Nickel Copper T=Tin Copper |
(See Code-Table II) | See MIL-STD-681 |
Table II: Size, Weight, Diameters
| Code | AWG Size |
Strand Count |
Conductor Diameter |
Resistance @ 20°C (Ω/kft) |
Ampacity (AMPS) @40°C Ambient |
Cable Weight lbs/1000 ft (nom.) |
Cable Diameter Inch (nom.) |
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| 36 AWG | inch (nom.) | Tin | Nickel | Tin | Nickel | ADS961-2 | ADS961-3 | ADS961-2 | ADS961-3 | ||
| A | 12 | 259 | .097 | 1.86 | 1.85 | 68 | 78 | - | 36 | - | .220 |
| B | 10 | 413 | .125 | 1.17 | 1.16 | 90 | 107 | - | 51 | - | .250 |
| C | 8 | 665 | .160 | .725 | .719 | 124 | 142 | - | 75 | - | .285 |
| D | 6 | 1045 | .210 | .460 | .455 | 165 | 205 | 130 | 110 | .395 | .335 |
| E | 4 | 1666 | .280 | .300 | .298 | 220 | 278 | 190 | 165 | .465 | .405 |
| F | 2 | 2646 | .342 | .190 | .188 | 293 | 381 | 275 | 248 | .515 | .455 |
| G | 1/0 | 4214 | .430 | .119 | .118 | 399 | 532 | 410 | 380 | .615 | .555 |
| H | 2/0 | 5292 | .460 | .095 | .094 | 467 | 591 | 500 | - | .645 | - |
| I | 3/0 | 6783 | .550 | .075 | .074 | 546 | 708 | 630 | - | .735 | - |
| J | 4/0 | 8512 | .615 | .060 | .059 | 629 | 830 | 775 | - | .800 | - |
| K | 250 MCM | 9975 | .665 | .048 | .048 | 705 | 910 | 900 | - | .850 | - |
| L | 450 MCM | 17955 | .890 | .026 | .027 | 1020 | 1320 | 1550 | - | 1.075 | - |
Notes:
- Bend Radious is 3x outer diameter.
- Cable will be marked with "Marmon Aerospace & Defense", AWG Size, Part Number, CAGE Code 61123.
- AD961-4 offering smaller AWG sizes at 1000VAC is available upon request.
- The standard insulation color is black, but can be made with other colors.
