SurpreFlex™ Ultra-Flexible Power Distribution

AD961 Series

AD961™ Series Cable Conductor: Soft annealed Tin or Nickel plated copper, high-strand count.
Insulation: Extruded Ultra-Flexible Polysiloxane Rubber
Blocking: 260°C
Heat Aging: 260°C for 7 hours
Cold Bend: -60°C
Tensile Strength: 1000 psi min
Covering Elongation: 300% min
Flammability: 30s (max) 3" (max); No flaming of tissue paper
Fluid Immersion: In accordance to MIL-STD-810G
Adhesion: Compatible with adhesives per MIL-A-46146, Group 1 or 2, Type 1
Halogen Content: Halogen-Free
Shrinkage: .125" max at 260°C
Smoke: 260°C
RoHS Compliant: Yes

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Applications

SurpreFlex™ cables are designed specifically for Armored Vehicle applications where ultra-flexibility, cold weather durability, and chemical resistance are required.

Cable Specifications

Part Identification Number (PIN)

The part numbers shall be of the following form:
AD961-(Voltage Rating)(Conductor Material)(AWG Size)-(Color)
Example: AD961-2NC-0  Surpreflex™, 3500V, Nickel Copper, 8AWG, Black

Table I: Part Number Identification Builder

AD961- 2 N C -0
Supreflex™ Voltage Conductor Type AWG Black
Options 2=3500Vac (.093" Wall)
3=3000Vac (.060" Wall)
N=Nickel Copper
T=Tin Copper
(See Code-Table II) See MIL-STD-681

Table II: Size, Weight, Diameters

Code AWG
Size
Strand
Count
Conductor
Diameter
Resistance @ 20°C
(Ω/kft)
Ampacity (AMPS)
@40°C Ambient
Cable Weight
lbs/1000 ft (nom.)
Cable Diameter
Inch (nom.)
36 AWG inch (nom.) Tin Nickel Tin Nickel ADS961-2 ADS961-3 ADS961-2 ADS961-3
A 12 259 .097 1.86 1.85 68 78 - 36 - .220
B 10 413 .125 1.17 1.16 90 107 - 51 - .250
C 8 665 .160 .725 .719 124 142 - 75 - .285
D 6 1045 .210 .460 .455 165 205 130 110 .395 .335
E 4 1666 .280 .300 .298 220 278 190 165 .465 .405
F 2 2646 .342 .190 .188 293 381 275 248 .515 .455
G 1/0 4214 .430 .119 .118 399 532 410 380 .615 .555
H 2/0 5292 .460 .095 .094 467 591 500 - .645 -
I 3/0 6783 .550 .075 .074 546 708 630 - .735 -
J 4/0 8512 .615 .060 .059 629 830 775 - .800 -
K 250 MCM 9975 .665 .048 .048 705 910 900 - .850 -
L 450 MCM 17955 .890 .026 .027 1020 1320 1550 - 1.075 -

Notes:
  1. Bend Radious is 3x outer diameter.
  2. Cable will be marked with "Marmon Aerospace & Defense", AWG Size, Part Number, CAGE Code 61123.
  3. AD961-4 offering smaller AWG sizes at 1000VAC is available upon request.
  4. The standard insulation color is black, but can be made with other colors.

Questions About Military & Mil Spec Cables?

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Marmon Aerospace & Defense, LLC
680 Hayward Street
Manchester, NH  03103
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